Permissible spatial positions during welding

Permissible spatial positions during welding

TMU – 21U Welding Electrodes

Electrodes for welding of carbon and low alloy steels
Prices for welding electrodes


    Вид покрытия

    Type of coverage

    Basic. It provides a seam metal with high resistance to the formation of crystallization cracks and low hydrogen content.

    Ток и полярность

    Current and polarity

    Direct current of reverse polarity (DC+)

    Коэффициент наплавки

    Surfacing coefficient

    9.0 – 9.5 g/ah

    Расход электродов

    Consumption of electrodes

    ~ 1.5 kg per 1 kg of deposited metal

    Application Area. TMU – 21U Welding Electrodes.

    Designed for welding critical metal structures, pipelines, pipes, and other pipe elements made of carbon and low-alloy structural steels in all spatial weld positions except vertical “top-to-bottom”, with direct current of reverse polarity.

    Welding Technique. TMU – 21U Welding Electrodes.

    Welding is performed with a short and extremely short arc length at a voltage of 24-25 V, which provides higher arc thermal power. Short-term arc lengthening without porosity formation is possible.

    It is recommended to perform welding on thoroughly cleaned edges. When welding root passes of pipes without backing rings, welding is performed in the groove ensuring full penetration.

    Regulatory Documents. TMU – 21U Welding Electrodes.

    GOST 9466-75, GOST 9467-75.

    Corresponding International Standard.

    E 513 – B30.

    Special Properties. TMU – 21U Welding Electrodes.

    The electrodes have high arc stability and easy arc striking. They allow short-term arc lengthening without porosity formation. They have better slag detachability when welding in a groove compared to UONI 13/55 -7. Unique feature: they allow welding in a narrow groove with a total bevel angle of 15°.

    Thanks to the high penetrating ability of the arc, they ensure complete fusion of the edges at the groove root and the formation of a back bead, which eliminates the need for backing rings.

    Chemical Composition of Deposited Metal, %

    C Si Mn P S
    Minimum 0.08 0.20 0.70 0.000 0.000
    Maximum 0.10 0.40 1.00 0.030 0.030

     

    Welding Recommendations (Current, A)

    Diameter, mm Weld Position
    Flat Vertical Overhead
    3.0 80-110 60-90 60-90
    4.0 130-170 100-140 100-140
    5.0 170-200 140-160 140-160

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    • Нижнее горизонтальное или в лодочку Bottom horizontal or in a boat
    • Нижнее в угол Bottom to the corner
    • Горизонтальный шов на вертикальной плоскости Horizontal seam on a vertical plane
    • Вертикальный шов на подъем Vertical seam for lifting
    • Вертикальный шов на спуск Vertical seam for descent
    • Потолочный шов Ceiling seam

    All covered electrodes are sensitive to moisture absorption. Excessive moisture content in the coating can lead to porosity or hydrogen cracking.

    However, if the climatic storage conditions meet the following requirements, moisture absorption by the electrodes is minimal:

    • 5–15°C at a maximum relative humidity of 60%

    • 15–25°C at a maximum relative humidity of 50%

    • >25°C at a maximum relative humidity of 40%

    At lower temperatures, maintaining the storage temperature 10°C above the ambient temperature is sufficient to achieve the required moisture content level. Cold packages must be allowed to warm up to ambient temperature before opening.

    At higher temperatures, the required moisture content in the air can be achieved by dehumidification. The shelf life of electrodes under the above conditions shall not exceed three years.

    • Covered electrodes with a basic coating and low hydrogen content must be baked prior to each use whenever requirements regarding the content of diffusible hydrogen and/or the soundness of the deposited metal are specified.

    • Stainless steel electrodes with a basic coating may produce porosity during welding if the humidity levels during their storage did not meet the requirements. To restore their original properties, they also need to be baked.

    • Electrodes for welding carbon steels with a cellulosic or rutile coating typically do not require baking.

    • Electrodes that have suffered serious damage due to exposure to moisture cannot be restored by rebaking and must be rejected.

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