The position of the electrode during welding

Permissible spatial positions during welding

OZS – 12 Welding Electrodes

Electrodes for welding of carbon and low alloy steels
Prices for welding electrodes


    Вид покрытия

    Type of coverage

    Rutile oil.

    Ток и полярность

    Current and polarity

    Direct current of any polarity and alternating current from power supplies with no-load voltage (50±5)V. Welding is possible in all spatial positions, including vertical “downhill”.

    Коэффициент наплавки

    Surfacing coefficient

    8.0 – 9.0 g/ah

    Расход электродов

    Consumption of electrodes

    ~ 1.7 kg per 1 kg of deposited metal

    Application Area. OZS – 12 Welding Electrodes.

    OZS-12 are electrodes with a rutile coating. The electrodes are intended for welding critical structures made of carbon and low-alloy steels with a tensile strength of up to 490 MPa, when increased requirements are imposed on the formation of welds in various spatial positions.

    The electrodes are recommended for welding fillet joints to produce finely scaled concave welds. They ensure easy execution of the welding process, including in the overhead position and when making tack welds, as well as when welding fixed-position pipe joints.

    Welding Technique. OZS – 12 Welding Electrodes.

    It is recommended to perform welding with a short or medium arc length. Welding with a long arc and over oxidized surfaces, with traces of rust and moisture, is permissible without loss of weld quality. Welding is performed in all spatial positions, including vertical “downward” for small-diameter electrodes.

    Regulatory Documents. OZS – 12 Welding Electrodes.

    GOST 9466-75, GOST 9467-75.

    Corresponding International Standard.

    E 432 (3) – R21

    Special Properties. OZS – 12 Welding Electrodes.

    Not prone to crack formation and porosity. They have excellent welding and technological properties: easy initial and re-striking, stable arc burning, low spatter, easy slag removal.

    Chemical Composition of Deposited Metal, %

    C Si Mn P S
    Minimum 0.00 0.10 0.50 0.000 0.000
    Maximum 0.10 0.20 1.4 0.040 0.040

     

    Welding Recommendations (Current, A)

    Diameter, mm Weld Position
    Flat Vertical Overhead
    2.0 50-80 40-60 40-60
    2.5 60-90 50-80 50-80
    3.0 70-110 60-90 60-90
    4.0 120-150 100-140 90-140
    5.0 130-180 140-180 not recommended

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    • Нижнее горизонтальное или в лодочку Bottom horizontal or in a boat
    • Нижнее в угол Bottom to the corner
    • Горизонтальный шов на вертикальной плоскости Horizontal seam on a vertical plane
    • Вертикальный шов на подъем Vertical seam for lifting
    • Вертикальный шов на спуск Vertical seam for descent
    • Потолочный шов Ceiling seam

    All covered electrodes are sensitive to moisture absorption. Excessive moisture content in the coating can lead to porosity or hydrogen cracking.

    However, if the climatic storage conditions meet the following requirements, moisture absorption by the electrodes is minimal:

    • 5–15°C at a maximum relative humidity of 60%

    • 15–25°C at a maximum relative humidity of 50%

    • >25°C at a maximum relative humidity of 40%

    At lower temperatures, maintaining the storage temperature 10°C above the ambient temperature is sufficient to achieve the required moisture content level. Cold packages must be allowed to warm up to ambient temperature before opening.

    At higher temperatures, the required moisture content in the air can be achieved by dehumidification. The shelf life of electrodes under the above conditions shall not exceed three years.

    • Covered electrodes with a basic coating and low hydrogen content must be baked prior to each use whenever requirements regarding the content of diffusible hydrogen and/or the soundness of the deposited metal are specified.

    • Stainless steel electrodes with a basic coating may produce porosity during welding if the humidity levels during their storage did not meet the requirements. To restore their original properties, they also need to be baked.

    • Electrodes for welding carbon steels with a cellulosic or rutile coating typically do not require baking.

    • Electrodes that have suffered serious damage due to exposure to moisture cannot be restored by rebaking and must be rejected.

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