The position of the electrode during welding

Permissible spatial positions during welding

ANZHR – 1 Welding Electrodes

Electrodes for welding high-alloy steels
Prices for welding electrodes


    Вид покрытия

    Type of coverage

    Basic. It provides stable arc burning and high mechanical properties of the deposited metal.

    Ток и полярность

    Current and polarity

    Direct current of reverse polarity (DC +, “plus” on the electrode).

    Коэффициент наплавки

    Surfacing coefficient

    15.0 – 15.5 g/ah

    Расход электродов

    Consumption of electrodes

    ~ 1.5 – 1.7 kg per 1 kg of deposited metal

    Application Area. ANZHR – 1 Welding Electrodes.

    ANZHR-1 welding electrodes are intended for welding of heat-resistant steels with high-alloy heat-resistant steels, as well as for welding of hardenable steels without subsequent heat treatment and without preheating during the manufacture and repair of critical structures operating at temperatures up to 550-600°C. Welding in all spatial weld positions with direct current of reverse polarity.

    Welding Technique. ANZHR – 1 Welding Electrodes.

    Welding is performed with a short arc using direct current of reverse polarity (DC+) in all spatial positions, except vertical “top-to-bottom”.

    The deposited metal is not prone to crack formation, which allows work without preheating and heat treatment. If the permissible moisture content in the coating is exceeded, the electrodes are baked at 190-210°C for 1 hour.

    Regulatory Documents. ANZHR – 1 Welding Electrodes.

    GOST 9466-75, GOST 9467-75.

    Main Weldable Materials. ANZHR – 1 Welding Electrodes.

    Welding of dissimilar joints (pearlitic steel + austenitic heat-resistant steel). Welding of hardenable steels without preheating. For structures operating at temperatures up to 550-600°C (steam pipelines, furnace elements, turbines, boilers).

    Special Properties. ANZHR – 1 Welding Electrodes.

    • Welding of dissimilar steels without preheating and heat treatment • Heat resistance up to 600°C • High corrosion resistance • Welding in all positions (except vertical)

    Chemical Composition of Deposited Metal, %

    C Si Mn P S Cr Ti Mo
    Minimum < 0.11 < 0.45 1.40 <0.025 <0.016 22.00 < 0.10 8.80
    Maximum < 0.11 < 0.45 2.60 <0.025 <0.016 26.00 < 0.10 11.00

     

    Welding Recommendations (Current, A)

    Diameter, mm Weld Position
    Flat Vertical Overhead
    3.0 90-120 70-100 70-100
    4.0 130-160 120-140 120-140
    5.0 170-200 160-180 not recommended

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    • Нижнее горизонтальное или в лодочку Bottom horizontal or in a boat
    • Нижнее в угол Bottom to the corner
    • Горизонтальный шов на вертикальной плоскости Horizontal seam on a vertical plane
    • Вертикальный шов на подъем Vertical seam for lifting
    • Вертикальный шов на спуск Vertical seam for descent
    • Потолочный шов Ceiling seam

    All covered electrodes are sensitive to moisture absorption. Excessive moisture content in the coating can lead to porosity or hydrogen cracking.

    However, if the climatic storage conditions meet the following requirements, moisture absorption by the electrodes is minimal:

    • 5–15°C at a maximum relative humidity of 60%

    • 15–25°C at a maximum relative humidity of 50%

    • >25°C at a maximum relative humidity of 40%

    At lower temperatures, maintaining the storage temperature 10°C above the ambient temperature is sufficient to achieve the required moisture content level. Cold packages must be allowed to warm up to ambient temperature before opening.

    At higher temperatures, the required moisture content in the air can be achieved by dehumidification. The shelf life of electrodes under the above conditions shall not exceed three years.

    • Covered electrodes with a basic coating and low hydrogen content must be baked prior to each use whenever requirements regarding the content of diffusible hydrogen and/or the soundness of the deposited metal are specified.

    • Stainless steel electrodes with a basic coating may produce porosity during welding if the humidity levels during their storage did not meet the requirements. To restore their original properties, they also need to be baked.

    • Electrodes for welding carbon steels with a cellulosic or rutile coating typically do not require baking.

    • Electrodes that have suffered serious damage due to exposure to moisture cannot be restored by rebaking and must be rejected.

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