Permissible spatial positions during welding

Permissible spatial positions during welding

OZL – 17U Welding Electrodes

Electrodes for welding high-alloy steels
Prices for welding electrodes


    Вид покрытия

    Type of coverage

    Basic. (Low-hydrogen B).

    Ток и полярность

    Current and polarity

    Direct current of reverse polarity (DC +, “plus” on the electrode). Welding is performed in all spatial positions, except vertical “top-down” (for diameters of 3.0 and 4.0 mm welding is possible in a limited ceiling position).

    Коэффициент наплавки

    Surfacing coefficient

    14.0 g/ah

    Расход электродов

    Consumption of electrodes

    ~ 1.7 kg per 1 kg of deposited metal

    Application Area. OZL – 17U Welding Electrodes.

    For welding equipment and structures made of corrosion-resistant alloys 06KhN28MDT, 03KhN28MDT and steel grade 03Kh21N21M4GB, predominantly up to 12 mm thick, operating in environments of sulfuric and phosphoric acids with impurities of fluoride compounds. Welding in all spatial positions except vertical “top-to-bottom” with direct current of reverse polarity.

    Welding Technique. OZL – 17U Welding Electrodes.

    If the permissible moisture content in the coating (0.7%) is exceeded, the electrodes must be additionally baked before use at a temperature of 280-300°C for 40-60 minutes.

    Regulatory Documents. OZL – 17U Welding Electrodes.

    GOST 9466-75, GOST 9467-75.

    Corresponding International Standard.

    E – 400 – B20

    Main Weldable Materials. OZL – 17U Welding Electrodes.

    Welding of equipment made of acid-resistant alloys of grades 06KhN28MDT, 03KhN28MDT, 03Kh21N21M4GB. For structures operating in sulfuric and phosphoric acids and environments containing fluoride compounds (e.g., in fertilizer production, ore processing).

    Special Properties. OZL – 17U Welding Electrodes.

    High corrosion resistance in sulfuric and phosphoric acids with fluoride impurities. Resistance to intercrystalline corrosion. Absence of hot cracks in welds. Corrosion resistance at the level of the base metal, for thicknesses up to 12 mm.

    Chemical Composition of Deposited Metal, %

    Ni Si Mn P S Cr C Mo Cu Nb
    Minimum 25.00 < 0.70 1.50 <0.030 <0.020 21.00 <0.04 2.60 2.50 0.40
    Maximum 29.00 < 0.70 2.50 <0.030 <0.020 25.00 <0.04 4.30 3.50 0.50

     

    Welding Recommendations (Current, A)

    Diameter, mm Weld Position
    Flat Vertical Overhead
    3.0 90-130 80-110 80-110
    4.0 130-160 120-150 120-150
    5.0 180-220 170-200 not recommended

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    • Нижнее горизонтальное или в лодочку Bottom horizontal or in a boat
    • Нижнее в угол Bottom to the corner
    • Горизонтальный шов на вертикальной плоскости Horizontal seam on a vertical plane
    • Вертикальный шов на подъем Vertical seam for lifting
    • Вертикальный шов на спуск Vertical seam for descent
    • Потолочный шов Ceiling seam

    All covered electrodes are sensitive to moisture absorption. Excessive moisture content in the coating can lead to porosity or hydrogen cracking.

    However, if the climatic storage conditions meet the following requirements, moisture absorption by the electrodes is minimal:

    • 5–15°C at a maximum relative humidity of 60%

    • 15–25°C at a maximum relative humidity of 50%

    • >25°C at a maximum relative humidity of 40%

    At lower temperatures, maintaining the storage temperature 10°C above the ambient temperature is sufficient to achieve the required moisture content level. Cold packages must be allowed to warm up to ambient temperature before opening.

    At higher temperatures, the required moisture content in the air can be achieved by dehumidification. The shelf life of electrodes under the above conditions shall not exceed three years.

    • Covered electrodes with a basic coating and low hydrogen content must be baked prior to each use whenever requirements regarding the content of diffusible hydrogen and/or the soundness of the deposited metal are specified.

    • Stainless steel electrodes with a basic coating may produce porosity during welding if the humidity levels during their storage did not meet the requirements. To restore their original properties, they also need to be baked.

    • Electrodes for welding carbon steels with a cellulosic or rutile coating typically do not require baking.

    • Electrodes that have suffered serious damage due to exposure to moisture cannot be restored by rebaking and must be rejected.

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